Overview

Liquid - Chemical Filling machine

Servo Filling Machine Manufacturer

The PLC Based Filling Machine is compact and highly efficient machine with elegant look. This multi-functional multi featured machine meets the GMP requirements of filling for glass, plastic or Aluminum bottles. The flow of liquid is measured and converted in to electronic signals being controlled by micro-computer base circuitry. Minimum adjustment required to set different capacities of containers. The entire range can be set on the same machine without any change parts with help of servo system.

Automatic multi head linear servo with gear pump liquid filling machines. Leveraging on our in-house production unit, the offered machine is manufactured with the latest technology-digital electronic frequency ac drives. At our manufacturing unit, our engineers have designed the machine adhering to international industry standards and use heavy materials for the machines’ construction. Besides, we offer the most competitive prices in the industry All the machines are GMP models and our preliminary aim is customer satisfaction.

Operation

Nozzle goes upwards slowly from the bottom level of bottle towards neck during filling to minimize foaming adjustable nozzle is reciprocating according to filling doseThe filling synchronized with conveyor drive and conveyor drive controlled by Ac frequency drive. The speed can be set in terms of bottles per minute. The conveyor drive consists of a hallow shaft, geared motor controlled by Ac frequency drive. A knob can set the speed of conveyor.

Key Features

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No change parts requirement

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Very less down time for change over

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One Touch Speed Synchronization

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Specification

Number of Head / Syring 4 Head 6 Head 8 Head 10 Head 8 Head
Output/Min* (100ml) 35 to 40 bpm 40 to 60 bpm 60 to 80 bpm 80 to 100 bpm 6000 to 12000 BPH
Output/Min* (1 Liter) 18 to 20 bpm 24 to 30 bpm 32 to 40 bpm 40 to 50 bpm 48 to 60 bpm
Output/Min* (5 Liter) 8 to 10 bpm 12 to 14 bpm 16 to 18 bpm 20 to 24 bpm 24 to 30 bpm
Conveyor Length 6ft 8ft 10-12ft 12-13ft 14-16ft
PLC
Mitsubishi / Delta make
HMI
Mitsubishi / Delta make
Servo Motor
400/750W each motor Mitsubishi make
Push Buttons
Telemecanique make
Pneumatic Solenoid Valves
Janatics / SMC / Festo makes
Pneumatic Cylinders
Janatics / SMC / Festo makes
FRL
Janatics / SMC / Festo makes
Sensors
Leuze / Sick make
Conveyor Height
850 mm to 900 mm Adjustable
Filling Range
100 ml to 5000 ml
Filling System
Servo with Gear Pump
Direction of Movement
Left to Right
Electric Supply
415 V/ 50 HZ
Conveyor Motor
0.5 HP / 415 V / 50 HZ Mitsubishi / Bonfiglioli make
Conveyor AC Drive
0.5 HP Mitsubishi / Delta make

Input Specification

Container Neck Diameter**
Minimum 14 mm***
Container Size**
Round Shape (Ø 28 mm to Ø 100 mm) (Height of 58 mm to 240 mm Respectively) Flat / Square (Length of 15 mm to 100 mm) (Width of 10 mm to 50 mm) (Height of 58 mm to 240 mm)

Utility Requirement

Electrical Supply
1 Phase + Neutral + Earthing
Air Pressure
6 Bar Pressure 10 CFM

Salient Features

  • No Bottle No Filling System.
  • Filling accuracy +/- 1%
  • All Contact Parts made of S.S. 316.
  • 4 Filling Stations, space saving design.
  • Easy to clean.
  • Diving Nozzle system to reduce high foaming.
  • PLC servo with HMI base controlling system
  • Pneumatically controlled nozzles, with ‘No Container No Fill’ arrangement.
  • Drip free nozzle arrangement.
  • Drain tray around the machine platform.
  • No change part required up to 5000ml.
  • Reciprocating filling nozzle with self-centering device.
  • Pneumatically operated bottle stopper.
  • Safety guard for conveyor gearbox, motor and pneumatic cylinders.
  • Safety guard for conveyor gearbox, motor and pneumatic cylinders.

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